1000 B.C. - A Means of Preserving Food The Chinese cut and stored ice as a means of preserving food. |
500 B.C. - Earthenware Pots Filled with Water Egyptians and Indians made ice on cold nights by setting out shallow earthenware pots filled with water. |
18th Century - Ice From Ponds
18th century farmers began to use and sell ice from their ponds. Ice was consumed by only the wealthy who could afford their own ice houses or by people with their own ponds. In the New England states, the demand for ice toward the end of the 18th century began to increase. PHOTO: An illustration by A. B. Frost depicting the ice harvest in a rural community. Even though it was cold, hard work, neighbors looked forward to this annual activity. It provided an opportunity to catch up on local gossip and do a bit of socializing.
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1820s – The Unsafe Process of Ice Harvesting
The whole process of ice harvesting was incredibly unsafe. Sliding 300-400 pound blocks of ice could crush bones and break limbs. Numb hands, frigid waters, and sharp tools made the process dangerous along with drowning men and horses. Only 1/10 of ice harvested made it to sale. |
1860 – The Ice Industry Enables Consumption of "New" Products
The ice industry enabled the consumption of a wide range of “new” products: Chilled drinks, ice cream, and widespread use of medicines to be used throughout the US and the world. Ice harvesting increasingly shifted north to Maine due to warmer winters in New England. |
1865 – Networking of Railroads
Improved networking of railroads helped grow the ice industry across the country to the West. A special railroad car and loading system was designed and built to transport produce. PHOTO: Loading ice from conveyor on CH & DRR (Cincinnati, Hamilton and Dayton Railroad) cars near Sandusky, Ohio c. 1900.
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1870 – The Changing Ice Industry in America
The ice industry in America was changing. Cities like New York, Baltimore and Philadelphia saw their populations exploded with immigrants during the years of 1850-1890, driving up the demand for ice. Around 1,500 wagons were needed just to deliver ice to consumers in New York. |
1880 – Enormous Demand and Increasing Production
Due to the enormous demand for ice, production of artificial ice slowly began to grow. Despite this emerging competition, natural ice remained vital and the huge demand, driven by the rising living standards, drove the natural ice trade to continue to expand. The peak of the industry was estimated to employ 90,000 people using ice houses capable of storing up to 250,000 tons each. PHOTO: Removing ice from an ice house near Lake Ontario, New York for delivery to customers mid-summer.
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1890’S – Failed Hudson River Ice Harvest
The failure of the Hudson River Ice Harvest created another ice famine, leaving people scrambling for ice. The following year, the summer was cool and there was a decreased demand for ice which had a huge impact on the business and many businessmen were ruined. Competition slowly growing in the form of artificially-produced plant ice and mechanically-chilled facilities. |
The Turn of the Century
As the American society grew more accustomed to fresh meats, milk, fruit, and produce, the ice industry expanded into one of the most powerful industries in the nation. At the turn of the 20th century, nearly every family, grocer, and barkeeper in America had an ice box with people posting signs in their windows letting the ice man know how much should be delivered. |
1900-1920 – Decline in the Natural Ice Trade
During these years, the natural ice trade declined due to the ice famine and the investment in new technologies. In 1914, more plant ice was being produced in the U.S. each year than naturally harvested ice. After World War I, the natural ice industry collapsed into insignificance and the industry turned to artificial ice and mechanical cooling systems. |
1938 – First Shockproof Air Conditioning The first shockproof air conditioning unit was built for trucks, starting the decline of ice used to cool produce as trucks eventually replaced rail cars for transportation. |
1938 – First Commercial Automatic-Sized Ice Machine The Henry Vogt Machine Company built the first commercial automatic sized ice machine, the Tube-Ice Machine. Prior to this, commercial ice was in block form. |
1945 – The Ice Man
Some in the industry recount a long-standing rumor that during World War II, while many husbands were off at war, wives became perhaps too friendly with the accommodating ice man. They say the tremendous success of the home refrigerator was spurred by returning service men anxious to replace the icebox, and thus the ice man who delivered it. |
1950 – Changes and Challenges
As the home refrigerator replaced the icebox and the ice man delivering ice, the industry would go through many struggles and challenges for decades to come: The conversion from block ice to manufactured tube ice or fragmentary ice, the conversion to poly bags from paper bags, the changing habits of American consumers, stringent new trucking regulations, and the onset of consolidation within the industry. |
1970s – Introduction of Glass Door Merchandisers
Most packaged ice was sold through gas stations up to this point. In the 1970s, grocery store purchasing began in conjunction with Leer’s introduction of the first glass door merchandiser. The transition to plastic packaging from paper bags is accomplished. |
1990 - Automatic Packaging Rooms
Ice plants were introduced to totally automatic packaging rooms and operations from filling the bags, to closing the bags, to baling the bags, to palletizing the bags, to stretch wrapping the filled pallets and transferring them onto a roller conveyor system into the freezer storage - all without anyone handling the ice or bags. |
2000 - Robotics/Software Systems
Robotics were introduced to the industry and were expanding in many ice plants. Ice safety and plant sanitation efforts and awareness increase significantly. Route management and software systems technology and computer hand-held systems technology dramatically improves and becomes widespread in the industry to improve efficiencies. |
2002 – Mergers and Acquisitions/On-Premise Ice Manufacturing
Consolidation was increasing in the commercial packaged ice manufacturing industry. The number of producers declined as expanding regional distribution and production tonnage increased. On-premise produced packaged ice manufacturing now exists and sanitation of the product is a concern. |
The Packaged Ice Industry in the Present
The commercial packaged ice industry is stable and growing moderately even with multiple facets of competition. Many commercial producers meet specific sanitation standards (e.g. PIQCS) in their manufacturing facilities as food safety becomes more important in the U.S. Ice consumption is up and weather patterns continue to influence the industry sales. |
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IPIA members recognize the importance of proper disposal of packaging.
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